My Explorer -project (2002-06-01)

Patching the skirt
During last operation we experienced skirt damage. After two months it was time to do something about it. Summer has been here for quite a while now and no hovering. That's got to change !
 
I still had plenty of skirt material left and collected all the tools needed for the job: scissors, heat gun, clamps, acetone,  gloves and overalls. "What else... no we got everything, let's go !"
 
After getting to hoverport and preparing for the jos we realized few more things that we should have brought with us, but we could manage.
 
Tear was measured to be 75cm (2,5ft) crossing middle skirt drain hole just aft of ground contact line. I cut 20cm (8") wide strip and cleaned everything carefully with acetone rag. We placed a plywood board on ground to serve as table to work on and chipboard inside the skirt. This was to avoid unwanted wrinkles while heating the skirt material for patching.
 
Skirt as well as patch was clamped with both boards and we started to weld the patch in place. Applying heat with electric heat gun and pressing partially melted fabrics together. Everything went quite smoothly because previously we had done this around freezing point temps and now it was over 20C ambient temperature. We reinforced the sides of center skirt drain hole to last little bit longer at least enough to move and put the craft on trailer for comprehensive skirt repair.
 
All we did patch was the largest tear and left smaller damages untouched since it is obvious that this skirt won't live much longer - lucky to get few hover-outs of it !
 
Time for test drive...